Connect batch records, deviations, and in-process control to your ERP and to the audit. Move the floor from paper and Excel to a single audit-ready record.
Every step from weighing to release is written to the same record. One broken link in the chain means a day in quarantine.
Every step is written to the same batch record. Kuika moves the record from paper to screen, into a single audit-ready file.
One gap in the record chain delays the release of the batch.
Paper batch records and manual signature rounds repeat with every batch.
Global manufacturers now manage this in real time, not by searching for files.
GMP manufacturers use Kuika to close the gap between the floor, the ERP, and the audit. Electronic batch records, tier meetings, in-process control, deviation and CAPA management become apps that run on the line and write back to the ERP. Your existing ERP, LIMS, and PLC/SCADA investment stays in place. Kuika is the operations and workflow layer that connects the floor to the ERP and to the audit.
Manual signature rounds and fragmented documents recreate audit risk with every batch.
QC results in Excel and the shift logbook do not raise real-time alerts.
The impact of downtime and deviations on the plan shows up only after the delay has grown.
Apps that fit the batch and audit cycle, live within weeks.
Regulatory and SOP updates do not wait for a long development cycle.
SAP, the lab, the floor, and the e-signature infrastructure in one operational flow.
Every step from barcoded weighing to release is written to a single record, followed by automatic data collection from line equipment.
Quality, EHS, and downtime data on one board; action owner, due date, and status in the system. An overdue action escalates to the next tier.
Recording and limit checks for control points such as weight, hardness, and moisture go digital; a deviation is flagged at the source.
Deviation, change control, CAPA, and audit processes move from paper to one digital QMS; the root cause surfaces early.
The sample request, analysis, and approve-reject flow produces an automatic certificate of analysis (CoA).
The plan in Excel connects to the floor in real time; the impact of downtime and deviations on the plan is visible instantly.
Describe it in plain language, build it in minutes, and own the code.
Model deviation, change control, and release approvals in BPMN 2.0; e-signature is part of the flow.
Ask which root causes recurred this month, and get the answer from your deviation records and your ERP.
Start from ready-made apps and tailor them to your own SOPs.
From work order to shipment: barcoded weighing, EBR, IPC limit alerts, maintenance records, and an OEE dashboard.
A daily meeting and action tracking system where quality, EHS, and downtime data come together on one board.
We start with a baseline measurement and decide together which process comes first.
AI-assisted optimization for catching scheduling, vehicle routing, and slaughter sequencing.
Keep your apps standing through peak season and every 45-day cycle.
Department-based prioritization: business value, urgency, and effort are scored together.
The Tier 4 model is extended to the other tiers; screens are reviewed with the floor team.
Digital traceability replaces paper forms; results are tracked against the baseline.
Production planning and IPC, then QMS and energy monitoring go live based on measured results.
Have a question about your own facility?
Contact SalesWe start with a site visit, then continue with the Tier flow and a pilot on one line.
